Governed operations for the modern plant.
Unplanned downtime, tribal knowledge, and a widening gap between the plant floor and the back office. Tokoaido spans both, discovering the as-run process from real telemetry and turning conditions into governed action.
Where it hurts today.
- Unplanned downtime with no early, trustworthy warning
- OT and IT that can't see each other, alerts that never become work orders
- Process knowledge trapped in people, not systems
- Throughput vs. energy vs. quality trade-offs made by gut feel
What changes.
Rising vibration crosses an ISO alarm, the failure is localized on the asset graph, and a governed CMMS work order is raised and verified.
Ingest over OPC UA / MQTT Sparkplug, rediscover the as-run process, and see conformance, bottlenecks and rework, no data hand-labeled.
Find the energy vs. throughput optimum under demand charges, and route the change through SCADA with human approval.
A hard boundary keeps agents off the PLC and the Safety Instrumented System, always.
From a vibration signature to a work order
A coolant pump trends into ISO zone D. The platform localizes the root cause on the twin graph, proposes a bearing-service work order, waits for approval, files it in the CMMS, and verifies the outcome, end to end.
See it on your own operations.
Book a working session with our team, or start with a free Operations X-Ray of your systems.